A premium reinforced corrugated PDQ tray engineered for stacked mass-retail merchandising and product loads up to 20 kg per tray, subject to approved material specification, prototype and load test. Three bottom locking tabs connect each tray to the unit below, while reinforced side rails and hand holes support handling.
A heavy-duty stackable PDQ tray is a product-specific retail-ready corrugated tray, not a loose-fill dump bin. Each unit forms a supported shelf or bin, and three locking tabs under the base locate it on the tray below. Board grade, reinforcement, footprint and finish are engineered around the product and validated by prototype and load testing.
STRUCTURAL SYSTEM
Built to stack, handle and sell.
This is a stacked PDQ merchandising system—not a loose-fill dump bin. Every load claim depends on the approved project specification and test.
01
Up to 20 kg per tray
Engineered only after product-specific material selection, prototype approval and load testing.
02
Three bottom locking tabs
Three integrated tabs locate and connect each tray to the unit below for a repeatable stacked presentation.
03
Reinforced handling structure
Wrapped side rails and integrated hand holes support store handling and replenishment.
04
Standard to premium builds
Board grade, print method, finish and reinforcement can be cost-engineered for the required programme.
DESIGN & ASSEMBLY
Three tabs. One repeatable stack.
The structure combines a supported product tray, reinforced handling rails and a three-point connection to the unit below.
Illustrative DisplayNexa concept imagery. Final dimensions, board specification, stack height and graphics are confirmed for each project.
BEST SUITED FOR
Programme fit
This solution is best suited for bulky or heavy products in mass-retail, club-store and supermarket programmes that need a stackable, pre-packed presentation with fast floor setup.
Customizable elements
Custom footprint and tray depth
Board grade and flute combination
Three-tab stacking interface
Reinforced side rails and hand holes
Matte, high-gloss, soft-touch or Spot UV finish
Cost-engineered standard and premium variants
Prototype and load-test programme
Available materials
Litho-laminated corrugated boardHeavy-duty corrugated flute selected by load testReinforced corrugated railsOptional high-gloss or matte lamination
CUSTOM PROJECT PARAMETERS
Specifications
These are configurable inputs, not fixed catalogue claims. Final specifications are confirmed in the approved project brief and sample for each customer.
Application
Custom / varies by project
Size
Custom
Printing
Offset, flexographic, digital or litho lamination where applicable
Colour
Custom CMYK / Pantone where applicable
Surface finish
Matte, gloss, UV, varnish or custom finish where applicable
Structure
Custom
Load capacity
Project dependent
Shelves / hooks / dividers
Optional and project dependent
Assembly
Flat packed, semi-assembled or assembled depending on the project
Product loading
Available where applicable
Packing
Export carton, master carton, pallet or custom retail-ready configuration
MOQ
Project dependent
Prototype
Available
Lead time
Depends on structure, materials, quantity and project requirements
Customization
OEM / ODM, custom graphics and custom structural design
Inspection
Quality inspection available
Shipping
International shipment support available
Production origin
China
REAL PRODUCTION PROOF
From approved structure to packed display.
Selected production-partner imagery shows the practical steps behind a DisplayNexa programme. The applicable factory, equipment, inspection plan and capacity are confirmed for each project.
01Sheet preparation
02Print control
03Board lamination
04Die cutting
Production route and controls are matched to the approved material, print, quantity, pack-out and delivery brief.
FREE STRUCTURAL SAMPLE
Target ready in about 2 working days.
Free unprinted structural sample — target ready in about 2 working days after the product data and structure are confirmed. Courier freight and complex printed prototypes are confirmed separately.
Timing begins after the technical brief is complete.
RELATED SOLUTIONS
Compare adjacent display formats.
Structure and placement often overlap. These routes provide useful alternatives for the same brief.
Requirements vary by product, retailer and programme. These are the practical starting points.
How much weight can a heavy-duty stackable PDQ tray hold?
The tray can be engineered for product loads up to 20 kg per tray. Final capacity is confirmed only after the product, board specification, reinforcement, prototype and load test are approved for the project.
How do the stackable PDQ trays connect?
Three integrated locking tabs under each tray align with the tray below. The tab geometry, board grade and loaded stack height are validated on the project prototype before production.
Can the size and structure be customized?
Yes. Dimensions, shelves, compartments, hooks, headers, dividers, trays, reinforcement and graphics can be developed around the project requirements.
Can you support club-store style programmes?
Yes. Full, half and quarter pallet concepts can be reviewed for warehouse-club and high-volume retail environments according to the customer's and retailer's requirements.
Can displays arrive pre-packed with products?
Product loading, kitting, semi-assembly and retail-ready pack-out can be coordinated where the product, factory flow and programme requirements make it suitable.
What materials can be used?
Depending on the project, options can include corrugated board, paperboard, plastic, acrylic, PVC, PET, PP, metal, wire, wood, MDF and mixed-material structures.
Can you create a prototype before production?
Yes. Prototype or sample development is available so fit, assembly, presentation and packing can be evaluated before mass production.
Do you provide quality inspection?
Quality inspection can be coordinated for dimensions, structure, print, assembly, packing, quantity and other project-specific checkpoints.
What is the MOQ?
MOQ is project dependent and varies with structure, material, print process, product loading and production requirements. Request a project-specific quotation.
How long does production take?
Lead time depends on structural development, prototyping, materials, printing, quantity, product loading and approval timing. A project schedule is provided after review.
START A CUSTOM PROJECT
Start a custom heavy-duty stackable pdq tray project.
Send the product dimensions, weight, SKU count, quantity, retail environment and target date. Early-stage briefs are welcome.
